I like the ability to extend the power of my applications by simply adding a reference to an assembly that contains the functions or the controls that I need. I like much less, however, the need to distribute and deploy many DLLs together with my executables. In this post I show a technique that I use to compress (nearly) all the DLLs of a Windows Forms application and "merge" them with the main EXE.

All the files you need are in this ZIP archive, which contains the AsmZip.exe utility (which you run from the command prompt) and two source files, Unzipper.cs and Unzipper.vb. I suggest that you copy the AsmZip utility in a directory listed on the system path, to run it easily.

Step-by-step
These are the steps you must follow to implement the technique.

1) Add either the Unzipper.vb or the Unzipper.cs file to the main project of your application, depending on the language you've used.

2) In the Main method, add a statement that initializes the AssemblyUnzipper class (which is defined in the Unzipper file you added in step 1).
       ' (Visual Basic 2005)
       CodeArchitects.AssemblyUnzipper.Initialize()
       // Visual C# 2005
       CodeArchitects.AssemblyUnzipper.Initialize();
It is essential that this statement runs before any other statement in the application, particularly before showing a form that contains a control implemented in one of the DLLs you want to compress. If you are working with VB and the application has a startup form (and therefore you don't have a Sub Main method), you should initialize the AssemblyUnzipper class from inside the startup form's static constructor:
      Shared Sub New()
         CodeArchitects.AssemblyUnzipper.Initialize()
      End Sub

3) compile the project, obviously in Release mode. (You should use this technique just before delivering the executable to your customer(s).

4) open a command prompt window from inside the application's \bin directory, and run the AsmZip utility as follows:
             AsmZip main.exe *.dll
where main.exe is the name of the main executable. The above command compresses *all* the DLLs in the directory and appends the compressed data to the main.exe file. If you want to compress just a subset of the DLLs that the application uses, you should specify their names, as in this example:
             AsmZip main.exe CodeArchitects*.dll Microsoft*.dll
There can be a few good reasons not to compress some of the DLLs used by the applications, as I'll explain shortly.

5) You can now delete all the DLLs that you have compressed, because the application - thanks to the AssemblyUnzipper class - is able to find them at the end of its executable file, to decompress them, and to load them in memory.

Pros
Before proceeding with an explaination of the technique's inner details, let's summarize its advantages:

a) simpliefied deployment: you need to distribute fewer files (often just the main EXE)
b) more robust applications: end users can't break the application by accidentally deleting one of its DLLs
c) fewer bytes on disk: all DLLs are compressed and appended to the main EXE file
d) the ability to "hide" some of your trade secrets, for example which 3rd party controls you've used
e) a slightly better protection of your intellectual property: compressed DLLs can't be decompiled, at least not as easily as uncompressed DLLs .

The last two points aren't a real protection against even unexperienced malicious hackers, if he or she is determined to peek into your application. To do so he would just need to decompile the main EXE, understand how the AssemblyZipper class works, and write a short programma that works similarly but saves the uncompressed assemblies to disk. In other words, don't rely on this technique to protect your code from reverse engineering.

The AsmZip tool relies on the GZipStream class to compress the original DLLs, therefore the compression factor that you achieve with this technique is lower than the one you can obtain with WinZip or WinRar, but it is usually more than adequate, as the following figure shows.

How it works
This technique relies on the AssemblyResolve event of the AppDomain object. This event fires when the CLR loads an assembly referenced by the running application. By handling this event you can perform some nice tricks that wouldn't be possible otherwise. For example, you might load satellite assemblies from a network share or from a binary field in a database.

The AssemblyUnzippere class uses this event to search the required assembly from a compressed stream that has been appended to the application's main EXE file:
      // the handler for AssemblyResolve event
      static Assembly CurrentDomain_AssemblyResolve(object sender, ResolveEventArgs e)
      {
         // find the assembly with given name, cause error if not found
         AssemblyInfo info = null;
         if ( AsmInfos.TryGetValue(e.Name, out info) )
            return ExtractAssembly(info);
         // signal error
         Debug.WriteLine("Failed to uncompress assembly " + info.Name);
         return null;
      }
Each AssemblyInfo object keeps track of where, in the main EXE file, the compressed data for each DLL is located. The AsmInfos dictionary enables the code to quickly locate the information associated with a DLL with given name. This dictionary is created inside the Initialize method, when the application is launched, and is then used each time the application attempts to load an assembly. For more details, see comments in either the VB or the C# source code.

Limitations
I tried this technique with several Windows Forms apps, without any problem. The main issue is that compressed assemblies loaded programmatically have their Location property set to null/Nothing, but if you don't use reflection to explore the assembly's feature you might never realize that the assembly was loaded in a nonstandard way. For example, if your app dynamically loads all the assemblies in a given directory, for example to explore their attributes, it is evident that it won't work as intended if these DLLs have been compressed and then deleted. In such cases, you should exclude these DLLs from compression.

The AssemblyZipper class works only with Windows Forms applications. For what I know, it is possible to use the AssemblyResolve event inside ASP.NET applications, but it isn't possible to use the AssemblyUnzipper in that context. However, the problems that this technique solves aren't considered as real issues under ASP.NET, therefore I don't think it makes sense to use it in web applications.

The only other limitation is that this technique works with DLLs but not with the main EXE. If you have a large EXE that uses some small DLLs, you won't achieve an interesting compression factor. In such a case, you might want to move your forms from the main EXE into a DLL and then compress the DLL with AsmZip. Even better, the main EXE might contain only the splash screen (if you have one) and it should load the startup form from the DLL that contains the actual application. Using this approach it is often possible to achieve an overall compression factor near or above 60 percent.

Note: in the first implementation of this technique I managed to successfully compress even the main EXE and used a small “stub” executable whose only job was to decompress and launch the actual EXE. After some tests, however, I found that the technique wasn’t very stable and I fell back to the technique described in this article.